600/1000V XLPE Insulated, PVC Sheathed, Armoured Flame Retardant Power Cables to IEC 60502 (2-5 Cores & Multicore)

FGD400 1RVMV-R (CU/XLPE/PVC/SWA/PVC 600/1000V Class 2)

Applications

IEC 60502 standard 600/1000V XLPE Insulated, PVC Sheathed Armoured Flame Retardant Power Cables are mainly used in power stations, mass transit underground passenger systems, airports, petrochemical plants, hotels, hospitals, and high-rise buildings.

Standard

Flame Retardant cable basic design to IEC 60502-1 standard

Approvals:
TUV Certification (Z1 17 01 98200 004)

Fire Performance

Flame Retardance (Single Vertical Wire Test)

IEC 60332-1

Voltage Rating

600/1000V

Construction

Conductor	Annealed copper wire, stranded according to IEC 60228 class 2.
Insulation	XLPE according to IEC 60502-1.
Inner Covering:	Extruded PVC or polymeric compound.
Armouring	Galvanized steel wire
Outer Sheath	Extruded PVC Type ST1/ST2 according to IEC 60502-1.
Outer Sheath Option	UV resistance, hydrocarbon resistance, oil resistance, anti rodent and anti termite properties can be offered as option. Compliance to fire performance standard (IEC 60332-1, IEC 60332-3, UL 1581, UL 1666 etc) depends on the oxygen index of the PVC compound and the overall cable design. LSPVC can also be provided upon request.

Colour Code

Insulation Colour	Two-core: Brown, blue Three-core: Brown, black, grey Four-core: Blue, brown, black, grey Five-core: Green-and-yellow, blue, brown, black, grey Other colours can be offered upon request.
Sheath Colour	Black, other colours can be offered upon request.

PHYSICAL AND THERMAL PROPERTIES

Maximum temperature range during operation:	80°C (For ST1 Sheath); 90°C (For ST2 Sheath)
Maximum short circuit temperature (5 Seconds):	250°C
Minimum bending radius:	12 x Overall Diameter

CONSTRUCTION PARAMETERS

Conductor		FGD400 1RVMV-R
No. of Cores x Cross Section	Class of Conductor	Nominal Insulation Thickness		Nominal Inner Covering Thickness	Nominal Armour Wire Diameter	Nominal Sheath Thickness	Nominal Overall Diameter	Approx. Weight
No.xmm2		mm		mm	mm		mm	kg/km
2 Cores
2x1.5	2	0.7		1.0	0.9	1.8	13.2	325
2x2.5	2	0.7		1.0	0.9	1.8	14.0	372
2x4.0	2	0.7		1.0	0.9	1.8	15.1	438
2x6.0	2	0.7		1.0	1.25	1.8	17.1	645
2x10	2	0.7		1.0	1.25	1.8	19.0	806
2x16	2	0.7		1.0	1.25	1.8	21.1	1015
2x25	2	0.9		1.0	1.6	1.8	25.2	1517
2x35	2	0.9		1.0	1.6	1.8	27.5	1830
2x50	2	1.0		1.0	1.6	1.9	30.8	2259
2x70	2	1.1		1.0	2.0	2.0	35.8	3182
2x95	2	1.1		1.2	2.0	2.1	40.2	4022
2x120	2	1.2		1.2	2.0	2.3	44.2	4810
2x150	2	1.4		1.2	2.5	2.4	49.3	6120
2x185	2	1.6		1.4	2.5	2.6	54.7	7375
2x240	2	1.7		1.4	2.5	2.7	60.5	9037
2x300	2	1.8		1.6	2.5	2.9	66.6	10871
2x400	2	2.0		1.6	2.5	3.1	73.7	13256
3 Cores
3x1.5	2	0.7		1.0	0.9	1.8	13.6	361
3x2.5	2	0.7		1.0	0.9	1.8	14.5	420
3x4.0	2	0.7		1.0	0.9	1.8	15.7	505
3x6.0	2	0.7		1.0	1.25	1.8	17.8	742
3x10	2	0.7		1.0	1.25	1.8	19.8	954
3x16	2	0.7		1.0	1.25	1.8	22.1	1231
3x25	2	0.9		1.0	1.6	1.8	26.5	1857
3x35	2	0.9		1.0	1.6	1.8	29.0	2281
3x50	2	1.0		1.0	1.6	1.9	32.5	2856
3x70	2	1.1		1.0	2.0	2.1	38.0	4056
3x95	2	1.1		1.2	2.0	2.2	42.7	5196
3x120	2	1.2		1.2	2.0	2.3	46.8	6247
3x150	2	1.4		1.4	2.5	2.5	52.8	8000
3x185	2	1.6		1.4	2.5	2.7	58.1	9626
3x240	2	1.7		1.4	2.5	2.8	64.3	11939
3x300	2	1.8		1.6	2.5	3.0	70.8	14468
3x400	2	2.0		1.6	3.2	3.3	80.0	18832
3 Cores+1 Earth Conductor
		power conductor	earth  conductor
3x16/10	2	0.7	0.7	1.0	1.6	1.8	22.7	1446
3x25/16	2	0.9	0.7	1.0	1.6	1.8	26.5	1925
3x35/16	2	0.9	0.7	1.0	1.6	1.9	29.0	2607
3x50/25	2	1.0	0.9	1.0	1.6	2.1	33.0	3413
3x70/35	2	1.1	0.9	1.2	2.0	2.2	38.0	4710
3x95/50	2	1.1	1.0	1.2	2.0	2.3	42.4	6179
3x120/70	2	1.2	1.1	1.2	2.0	2.5	48.0	8195
3x150/70	2	1.4	1.1	1.4	2.5	2.7	52.0	10304
3x185/95	2	1.6	1.1	1.4	2.5	2.8	57.2	13172
3x240/120	2	1.7	1.2	1.6	2.5	3.1	64.0	16711
3x300/150	2	1.8	1.4	1.6	2.5	3.2	69.8	21094
3x400/185	2	2.0	1.6	1.6	3.2	3.6	78.6	27130
4 Cores
4x1.5	2	0.7		1.0	0.9	1.8	14.4	406
4x2.5	2	0.7		1.0	0.9	1.8	15.4	479
4x4.0	2	0.7		1.0	1.25	1.8	17.6	718
4x6.0	2	0.7		1.0	1.25	1.8	19.0	859
4x10	2	0.7		1.0	1.25	1.8	21.3	1124
4x16	2	0.7		1.0	1.6	1.8	24.5	1628
4x25	2	0.9		1.0	1.6	1.8	28.6	2237
4x35	2	0.9		1.0	1.6	1.9	31.6	2794
4x50	2	1.0		1.0	2.0	2.1	36.5	3813
4x70	2	1.1		1.2	2.0	2.2	41.9	5065
4x95	2	1.1		1.2	2.0	2.3	46.7	6463
4x120	2	1.2		1.4	2.5	2.5	52.9	8401
4x150	2	1.4		1.4	2.5	2.7	58.0	9987
4x185	2	1.6		1.4	2.5	2.8	63.7	12040
4x240	2	1.7		1.6	2.5	3.1	71.5	15186
4x300	2	1.8		1.6	2.5	3.2	78.0	18316
4x400	2	2.0		1.8	3.2	3.6	88.7	23930
5 Cores
5x1.5	2	0.7		1.0	0.9	1.8	16.0	467
5x2.5	2	0.7		1.0	0.9	1.8	17.1	558
5x4.0	2	0.7		1.0	0.9	1.8	18.8	692
5x6.0	2	0.7		1.0	1.25	1.8	21.0	972
5x10	2	0.7		1.0	1.25	1.8	23.6	1300
5x16	2	0.7		1.0	1.6	1.8	27.2	1899
5x25	2	0.9		1.0	1.6	1.9	32.1	2671
5x35	2	0.9		1.0	1.6	2.0	35.8	3371
Multicore
7x1.5	2	0.7		1.0	1.25	1.8	18.0	621
8x1.5	2	0.7		1.0	1.25	1.8	19.1	675
10x1.5	2	0.7		1.0	1.25	1.8	21.3	794
12x1.5	2	0.7		1.0	1.25	1.8	21.9	851
19x1.5	2	0.7		1.0	1.6	1.8	24.7	1232
27x1.5	2	0.7		1.0	1.6	1.9	28.8	1557
37x1.5	2	0.7		1.0	1.6	1.9	31.2	1869
48x1.5	2	0.7		1.0	2.0	2.1	35.7	2525
7x2.5	2	0.7		1.0	1.25	1.8	19.0	736
8x2.5	2	0.7		1.0	1.25	1.8	20.2	804
10x2.5	2	0.7		1.0	1.6	1.8	23.3	1092
12x2.5	2	0.7		1.0	1.6	1.8	24.0	1174
19x2.5	2	0.7		1.0	1.6	1.8	26.9	1508
27x2.5	2	0.7		1.0	1.6	1.9	31.3	1933
37x2.5	2	0.7		1.0	2.0	2.0	35.0	2619
48x2.5	2	0.7		1.0	2.0	2.2	39.7	3236

Note: Other conductor sizes & core configurations are available upon request. The parameters listed above are nominal values as per cable standards. Actual values may vary due to material and manufacturing process variations. For precise specifications or customized requirements, please contact us for further information.

Electrical Properties

Conductor Operating Temperature	90°C
Ambient Temperature	30°C

Current-Carrying Capacities (Amp) according to BS7671:2008 table 4E4A

Conductor cross- sectional area	Reference Method C (clipped direct)		Reference Method E (in free air or on a perforated cable tray, horizontal or vertical)		Reference Method D (direct in in groud or in ducting in groud. in or around buildings)
	1 two-core cable*, single-phase a.c. or d.c.	1 three-or four core cable*, three-phase a.c.	1 two-core cable*, single- phase a.c. or d.c.	1 three-or four core cable*, three-phase a.c.	1 two-core cable*, single-phase a.c. or d.c.	1 three-or four core cable*, three- phase a.c.
1	2	3	4	5	6	7
mm2	A	A	A	A	A	A
1.5	27	23	29	25	25	21
2.5	36	31	39	33	33	28
4.0	49	42	52	44	43	36
6.0	62	53	66	56	53	44
10	85	73	90	78	71	58
16	110	94	115	99	91	75
25	146	124	152	131	116	96
35	180	154	188	162	139	115
50	219	187	228	197	164	135
70	279	238	291	251	203	167
95	338	289	354	304	239	197
120	392	335	410	353	271	223
150	451	386	472	406	306	251
185	515	441	539	463	343	281
240	607	520	636	546	395	324
300	698	599	732	628	446	365
400	787	673	847	728	-	-

Voltage Drop (Per Amp Per Meter) according to BS 7671: 2008 table 4E4B

Conductor cross- sectional area	Two-core cables, d.c.	Two-core cable, single-phase a.c.			Three-or four core cable, three-phase a.c.
1	2	3			4
mm2	mV/A/m	mV/A/m			mV/A/m
1.5	31	31			27
2.5	19	19			16
4.0	12	12			10
6.0	7.9	7.9			6.8
10	4.7	4.7			4.0
16	2.9	2.9			2.5
		r	x	z	r	x	z
25	1.85	1.85	0.160	1.90	1.60	0.140	1.65
35	1.35	1.35	0.155	1.35	1.15	0.135	1.15
50	0.98	0.99	0.155	1.00	0.86	0.135	0.87
70	0.67	0.67	0.150	0.69	0.59	0.130	0.60
95	0.49	0.50	0.150	0.52	0.43	0.130	0.45
120	0.39	0.40	0.145	0.42	0.34	0.130	0.37
150	0.31	0.32	0.145	0.35	0.38	0.125	0.30
185	0.25	0.26	0.145	0.29	0.22	0.125	0.26
240	0.195	0.200	0.140	0.24	0.175	0.125	0.21
300	0.155	0.160	0.140	0.21	0.140	0.120	0.185
400	0.120	0.130	0.140	0.190	0.115	0.120	0.165

Note: *Spacings larger than one cable diameter will result in a large voltage drop.
r = conductor resistance at operating temperature
x = reactance
z = impedance